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Kavenz gearbox prototype story

At Kavenz, we love creating unique bikes and prototypes just for fun. We've received countless requests for a VHP gearbox frame and decided to rise to the challenge. Our team had no prior experience with gearbox bikes, so we were thrilled to build one and share our journey with you.

THE PROTOTYPE

The easiest way to make a gearbox prototype from a regular frame was to use a standard weld-on gearbox mounting plate from Pinion, initially designed for hardtails. There was little clearance on the rear wheel, so we had to cut some elements by hand. Then we used an angle grinder to make everything smoother. We also had to drill some holes for the dropper post cable, which you can see on our Instagram, where we posted many behind-the-scenes updates.

TESTING

We build two GWAGONs for testing. One was made for our team, and the second went to Yannick Lange from Trickstuff, who initially pushed this product to live. Our bike has Effigear on board, while Yannick uses a gearbox from Pinion. So we could test both systems.

GENERAL OBSERVATION:

  • Super fast and planted due to the central and low mass of the bike and the low unsprung weight.

  • We need to use a different chain tensioner for the final version. I repeatedly hit the ground, roots, or rocks with the tensioner.

  • The gear ratio is pretty big; you can climb well and fast on the flat road.

  • Legs feel stable on the pedals when going downhill. Since the chain continues rotating, it does not affect the cranks.

EFFIGEAR:

  • Shifting into harder gears is incredibly smooth, regardless of how bumpy and rough the trails are. Shifting up requires unweighting the pedal, which takes time to get used to.

PINION:

  • The grip shift is rather tricky to use for enduro applications.


FOR THE FIRST SERIAL PRODUCTION, WE FIXED THE FOLLOWING DETAILS.

-The Dropper Post Cable is now routed internally.

-The Effigear Spring can be accommodated in the Down-tube and be fixed to avoid rattling.

-We will add a slider for the rear sprocket to keep the chain where it belongs

Chain Tensioner

We also started to work on our solution for the chain tensioner, but it´s not that easy to do as the chain has to cross the chain stays. Our idea is to add a slider element behind the horst link that routes the chain around the chain stay when fully extended and also functions as a guide for the sprocket. Effigear is also still working on something, and the chain tensioner from Pinion is already working pretty well. If we receive enough pre-orders, we will make a big push in R&D and finish our solution in time for the rollout of the initial batch.

How can I ORDER One?

Thank you for your interest in the VHP G frames. Unfortunately, at the moment, Batch 1 is in production, and Batch 2 availability is yet to be confirmed. Therefore, it is currently not possible to place an order for the VHP G frames.

However, I recommend keeping an eye on our website or subscribing to our newsletter for updates on future batch releases.

vhpg mx

geometry

Size S M L XL 2XL
A Reach 440 460 480 500 520
B TT Length 578 598 618 638 658
C Stack 639 639 639 652 652
E Seattube Effective 77,5 77,5 77,5 77,5 77,5
E Saddle Height Effective ST 750 750 750 750 750
Actual ST Angle 77,5 77,5 77,5 77,5 77,5
Seattube Offset at BB 21 21 21 21 21
F Seat Tube Length 420 420 450 450 480
G Head Tube Length 110 110 110 125 125
H Head Tube Angle 64 64 64 64 64
I Based on ACT 581 581 581 581 581
J Fork Offset 44 44 44 44 44
K Chain Stay Length* 419 419 419 419 419
L Wheelbase 1203 1223 1243 1263 1283
M Bottom Braket Drop 34 34 34 34 34
Estimated BB Height 29 343 343 343 343 343
Stand Over Height 783 783 783 783 783
*Plus 15mm in SAG

specs

Travel 160mm/180mm
Shock Trunnion 205x65 / 225x75 Mounting hardware: 22x8mm
Fork 160-180 Crown to Axle 567-591mm(Geometry is designed with 581 ATC)
Headtube ZS 44/56 (110mm or 125mm)
Headset ZS44/28.6 | ZS56/40(for tapered forks)
Rear-Brake IS 2000Rear-disc diameter 203 mm (PM 203 Adapter Included)
Rear Axle 12 - 148mm (BOOST)
Bottom Bracket Pinion Mount also compatible with Effigear
Chainguide Top Guide for the Idler Pulley is included (Lower Guide and Crash Plate optional)
Chainline Adjustable 52/53,5/55
Tires Front 29" Rear: 27,5“ x 2,6“
Seattube 31.6 mm inside / 35 mm outsideLength options: 420mm (M) / 450mm (L) / 480mm (XL)
Seatpost 31.6 mm with internal seatpost cable routingMAX insert: (420) 280mm / (450) 310mm / (480) 340mmMIN insert: 100mm
Bottle 750 ml(sideload bottle cage only)
Idler Pulley 16T N/W
Bearings 15x28x7 Max Type (S6902 LLU MAX)(one oversized bearing type throughout the whole frame)
Weight 3,4 kg(RAW incl. hardware, w/o shock, Reach 460, Seat Tube 420)
Material Frame - EN AW 7020 T6 heat-treated after welding AxlesTitanium Grade 5 BearingsStainless Steel
Finish and Color RAW (Perfectly Imperfect)Black Anodized (Sandblasted and Chemically Polished)Powder Coated Glossy (RAL K5 Classic Color)
Shock Options Fox Float X2 - Fox DHX2 - EXT Storia Lok V3 - EXT - Arma (VHP18MX) (All shocks come in custom tune, and coil shocks come with incl. correct coil spring)

AT KAVENZ WE OFFER LOT OF CUSTOMISATIONS FOR YOUR FRAME

Configure your dream frame today